Specialty Finishing

ACT PROUDLY OFFERS

In addition to our standard powder and liquid coating offerings, ACT provides specialty finishing solutions designed for applications that demand exceptional performance. These finishes go beyond cosmetic protection to deliver engineered properties that address specific industry needs.

Engineered Protection for Extreme Conditions

When standard finishes can’t withstand heat, corrosion, or high-performance demands, your components need coatings that go above and beyond. Advanced Coating Technology provides custom-engineered specialty coatings designed for temperature resistance, corrosion protection, electrical insulation, camouflage (CARC), and other demanding performance requirements. Our experienced team works closely with you to select and apply the right coating solution, ensuring your parts perform reliably in the harshest environments.

Request a Quote

Tell us about your project requirements and our team will recommend the right specialty coating solution for your application. We’ll review your details promptly and provide a competitive, specification-compliant quote tailored to your needs.

Fluoropolymers & Nonstick Coatings

Fluoropolymer coatings are advanced blends of resins and fluoropolymer lubricants engineered to deliver low friction, chemical and corrosion resistance, non-wetting, and nonstick (release) properties. Common fluoropolymers, including PTFE, PVDF, PFA, and FEP, perform in temperatures up to 550°F (288°C).

ACT is a “Recommended Coater” for Whitford Corporation, the developer of Xylan® and Dykor® coating systems.

Xylan is a versatile nonstick coating system available with functional components such as molybdenum disulfide (MoS₂), polyurethane emulsion polymer (PEP), perfluoroalkyl vinyl ether copolymer (PFA), and polytetrafluoroethylene (PTFE). The Xylan product line includes a wide range of resin binders, additives, and pigments, allowing coatings to be tailored to specific environmental and performance requirements.

Xylan coatings can be formulated to enhance corrosion resistance, reduce friction, and improve release properties. With numerous configurations available, customers can select a system that aligns precisely with their project specifications.

Dykor coatings are engineered for difficult-to-finish surfaces and tight-tolerance applications. As a powder-based nonstick system, Dykor can be applied in thicker films, up to 30 mils, while maintaining durability and performance.

Compared to alternative protective finishes, Dykor provides a cost-effective solution for shielding chemical processing equipment and other components exposed to highly corrosive environments.

ACT works closely with customers to identify the appropriate Xylan® or Dykor® formulation for their specific needs. These fluoropolymer coatings are used across a wide range of industries and applications, including:

Industrial equipment: Improve cleanability and performance for packaging and printing machinery.
Automotive components: Reduce friction, resist corrosion, and withstand under-the-hood temperatures.
Architectural applications: Provide durable, long-lasting protective finishes.
Food processing equipment: Prevent sticking of products such as bread, cheese, and candy to trays and molds.

Fluoropolymer coatings are commonly used to solve performance and maintenance challenges, such as:

Threaded fasteners – preventing corrosion, seizing, and galling
Vacuum and thermoform molds – improving release
Surfaces in contact with inks and lubricants – simplifying cleanup and changeover
Heat-seal bars – enhancing release performance
Sliding and mating surfaces – providing dry-film lubricity
Hot-melt adhesive pots and chutes – reducing buildup and easing maintenance

Extreme Temperature Resistance

Fluoropolymers withstand temperatures up to 550°F (288°C), making them ideal for high-heat environments where traditional lubricants may degrade or burn off. ACT applies these coatings to components such as heat-seal bars and hot-melt adhesive systems to improve reliability and longevity.

Exceptional Chemical Protection

Fluoropolymers are chemically inert and highly resistant to corrosion, heat, electricity, and friction. Their stability allows them to maintain structural integrity in harsh chemical environments, protecting sliding and mating surfaces, heat-seal equipment, and components exposed to aggressive conditions.

Functional Powder Coatings

High‑temperature‑resistant, corrosion‑protective, and electrically insulating powder coatings that maintain adhesion, color, and performance under extreme conditions.

High-temperature-resistant powder coatings are essential for equipment exposed to elevated temperatures, where finishes must resist cracking, discoloration, and loss of adhesion. At Advanced Coating Technology, we apply functional powder coatings designed to withstand temperatures up to 1020°F while maintaining color, gloss, and corrosion protection in demanding environments.

In addition to high-temperature systems, we offer a full range of functional powder coatings, including:

Zinc-rich primers for enhanced corrosion resistance
Epoxy coatings for electrical insulation (dielectric strength up to 1,000 volts per mil)
Specialty powders formulated for extreme heat and performance-driven applications

We can help determine whether our coating systems and processes meet your UL, FDA, USDA, NSF, AWWA, MIL-SPEC, or OEM requirements.

Our heat-resistant powder coatings are well suited for components used in vehicles, aircraft, engines, and other high-performance equipment. These coatings remain stable at extreme temperatures due to their highly durable silicon-oxygen bond structure, which maintains integrity even in oxygen-rich environments.

Functional powder coatings adhere effectively to:

Extrusions
Rolled materials
Die-cast aluminum
Cast and rolled steel

They are ideal for applications such as grills, heaters, fire screens, engine components, and other parts exposed to sustained heat. Adding a heat-resistant coating provides an additional layer of protection that enhances durability and long-term performance.

Our heat-resistant powder coatings are well-suited for components used in vehicles, aircraft, engines, and other high-performance equipment. These coatings remain stable at extreme temperatures due to their highly durable silicon-oxygen bond structure, which maintains integrity even in oxygen-rich environments.

Functional powder coatings adhere effectively to:

Extrusions
Rolled materials
Die-cast aluminum
Cast and rolled steel

Ceramic & Metal Composites

Cermet is a composite material made from ceramic and metallic components. It is engineered to combine the best properties of both materials, such as the high-temperature resistance and hardness of ceramics with the strength and plastic deformation capabilities of metals.

Ceramic metallic (cermet) coatings provide corrosion protection at temperatures up to 1200°F (650°C) while maintaining an attractive, consistent appearance. With more than 30 years of experience applying cermet coating systems, ACT partners closely with Praxair Surface Technologies, a leader in high-performance coatings, to deliver optimized, production-scale applications of SermeTel® coating systems. ACT is a recognized “Preferred Applicator” of SermeTel® coatings.

SermeTel® is a registered trademark of Praxair Surface Technologies.

Cermet is a composite material that blends ceramic and metallic elements (often including cobalt, molybdenum, and nickel) to create a high-performance surface. The ceramic component provides hardness and thermal resistance, while the metal contributes strength, toughness, and, in some formulations, electrical conductivity and flexibility.

Structurally, cermet consists of two integrated phases. In one configuration, a metallic matrix binds and supports ceramic particles throughout the structure. In another, the ceramic forms the matrix with metallic elements dispersed within it. This engineered combination allows cermet coatings to perform reliably in harsh, high-temperature environments.

Corrosion Protection: Cermet coatings offer exceptional resistance to corrosion and high-temperature oxidation. The ceramic component helps shield the metallic elements from environmental exposure, extending the lifespan of coated components. This makes cermet ideal for demanding industries such as agriculture, energy, and aerospace.

Improved Appearance: Cermet coatings retain their luster and surface integrity over time due to their resistance to wear and corrosion. The finish offers a subtle, matte-like sheen that maintains a professional appearance even in high-stress environments.

High Performance and Durability: Designed for durability in extreme conditions, cermet coatings withstand high temperatures, pressure, and mechanical stress. The metallic phase reinforces the ceramic structure, resulting in a tough, long-lasting protective system suitable for critical applications.

Thanks to their durability and versatility, cermet coatings are widely used in industries where performance and reliability are essential. Common applications include:

Aerospace components
Agricultural equipment
Power generation systems
Automotive parts
Truck and motorcycle exhaust systems

As a Preferred Applicator for Praxair Surface Technologies, ACT applies SermeTel® coatings developed to protect metal components operating in harsh, high-temperature environments up to 1200°F (650°C). These coatings provide outstanding resistance to corrosion and high-temperature oxidation, making them ideal for mission-critical components.

Thermoplastics & Protective Films

At Advanced Coating Technology, we apply high-performance thermoplastics and protective films engineered to extend service life, reduce maintenance, and perform reliably in demanding industrial environments.

Nylon 11 coatings are thermoplastic polyamide powder coatings typically applied to metal substrates using electrostatic spray or fluidized bed processes. This durable coating protects aluminum, steel, and other metals from corrosion, abrasion, and impact damage. Derived from renewable raw materials and free of heavy-metal pigments, Nylon 11 also provides a smooth, glossy finish that enhances the appearance of coated components.

Medical: Applied to devices such as catheters, defibrillator paddles, tubing hubs, and forceps due to their hygienic and protective properties.
Oil & Gas: Used on components like umbilicals and subsea piping systems requiring corrosion resistance and durability.
Information Technology (IT): Suitable for semiconductors, wires, and cables requiring protective film coverage.
Rollers: Ideal for conveyor rollers, print rollers, and pulleys exposed to wear.
Automotive: Commonly applied to quick connectors, pneumatic brake lines, and mono-wall and multi-layer fuel lines.
Wire Products: Used on shelving, dishwasher racks, and similar household or commercial products.
Water Management: Well-suited for impellers, piping systems, pump housings, and water reticulation equipment due to low moisture absorption properties.

Chemical Resistance: Nylon 11 protects metal components from exposure to ozone, salt spray, solvents, ultraviolet (UV) radiation, and hydrocarbons.
Impact Resistance: Charpy impact testing demonstrates excellent resistance at both low and ambient temperatures, allowing the coating to absorb impact energy without cracking or breaking.
Long Service Life: Weather resistance and thermal stability contribute to an extended lifecycle in demanding environments.
Hygienic Surface: Its clean, non-porous surface makes Nylon 11 suitable for drinking water and sanitary applications.
Abrasion Resistance: High abrasion resistance helps maintain a smooth, uniform finish even in high-wear conditions.
Mechanical Durability: Nylon 11 offers excellent burst strength and mechanical toughness across a broad temperature range.

Dry and solid film lubricants are specialized finishes that provide effective dry lubrication and serve as a reliable alternative to traditional oils, greases, and anti-seize compounds. When applied to ferrous and nonferrous metals, as well as glass and rubber, these coatings deliver exceptional protection against galling, fretting, seizing, and corrosion. Because of their versatility and performance advantages, dry film lubricants are widely used across numerous industries.

At Advanced Coating Technologies, we provide military and industrial-grade finishes known for quality, reliability, and consistency. Our experienced operators and advanced automation systems ensure the highest levels of performance and productivity.

Our dry film lubricant services are designed to reduce friction between interacting surfaces and prevent galling and seizing in demanding applications. These coatings can be applied directly to mating components to ensure smooth operation and long-term reliability. We work closely with each customer to understand specific performance requirements and deliver solutions tailored to their operational needs.

Coating thickness varies depending on the application and performance requirements. Our technical team evaluates the intended use of your components to determine the optimal film thickness, ensuring effective lubrication, durability, and compliance with specification standards.

Dry film lubricants are valued for their corrosion-resistant properties and their ability to prevent the chemical reactions that lead to tarnishing and deterioration. In addition to corrosion protection, these coatings offer several key advantages:

Galling & Seizing Prevention: Unlike liquid lubricants, dry and solid film coatings are not displaced by reciprocating motion, making them highly effective at preventing galling and seizing.
Environmental Endurance: Solid film lubricants perform reliably in extreme temperatures, high speeds, and high-pressure conditions by resisting evaporation, breakdown, and abrasion.
Long-Term Protection: These coatings provide durable protection during both active service and storage, reducing the risk of surface damage caused by contamination or lack of use and extending component life cycles.
Clean, Non-Invasive Composition: Dry film lubricants are clean, dry, and odorless, creating a safer and more manageable working environment without the mess associated with traditional lubricants.

Thanks to their performance in extreme conditions and corrosion-resistant properties, dry film lubricants are used across industries such as aerospace, electronics, automotive, medical, and plastic molding.

Common applications include:

Gears
Processing equipment
Plastic molding components
Combustion engine parts
Cables
Pistons
Connectors and couplings
Fasteners
Slide mechanisms

Why Choose ACT?

50+ Years Experience

Decades of proven coating expertise ensure your parts are processed correctly the first time.

Attention to Detail

From pretreatment to packaging, every step is monitored to protect quality and consistency.

Exceptional Performance

Our controlled systems and validated methods deliver durable, specification-driven results.

Industry-Leading Solutions

We combine advanced technology, compliance knowledge, and process control to meet the most demanding requirements.

ACT PROUDLY OFFERS